Stainless Steel Performance Characteristics
Applications | 2020 | Thermo Fisher ScientificInstrumentation
The performance characteristics of a handheld LIBS analyzer are critical for rapid and accurate elemental analysis of stainless steel in field and factory settings. The ability to measure carbon and alloy elements with low detection limits and high throughput meets the needs of quality control, incoming material verification and safety applications.
This study evaluates accuracy, precision and stability of an advanced handheld LIBS analyzer under optimized conditions. Key goals include measurement of carbon content, recovery rates for alloy elements, detection limits and grade differentiation between low and high carbon stainless steels.
Laser induced breakdown spectroscopy was employed with an argon purge to enhance signal quality. Samples were prepared by removing surface contaminants. Multiple burns were performed per sample and averaged to mitigate spot to spot variation. Typical analysis time was ten seconds per measurement.
The analyzer used features a pulsed laser source, high purity argon flow and spectrometer optimized for handheld operation. The system weighs under three kilograms and provides a real time data display.
Accuracy and reproducibility were assessed over sixteen instruments and multiple readings. Average recovery rates for carbon,manganese,chromium,nickel,molybdenum and other elements ranged from 90 to 110 of certified values. Elemental stability was maintained during extended runs at low 0.745 percent and high 23.4 percent chromium concentrations. Detection limits spanned from 65 ppm for vanadium to 1320 ppm for manganese. Carbon readings clearly separated low grade below 0.03 weight percent and high grade stainless steels.
Advances may include enhanced detection limits through improved optics, expanded spectral libraries, integration of machine learning for automated interpretation and adaptation to a broader range of alloys and material types.
The handheld LIBS analyzer demonstrates high accuracy, precision and stability for stainless steel analysis. It enables fast, reliable alloy characterization in field environments, supporting quality control and safety requirements.
Thermo Fisher Scientific application note on handheld LIBS analyzer performance characteristics
X-ray
IndustriesEnergy & Chemicals , Materials Testing
ManufacturerThermo Fisher Scientific
Summary
Significance of the Topic
The performance characteristics of a handheld LIBS analyzer are critical for rapid and accurate elemental analysis of stainless steel in field and factory settings. The ability to measure carbon and alloy elements with low detection limits and high throughput meets the needs of quality control, incoming material verification and safety applications.
Objectives and Study Overview
This study evaluates accuracy, precision and stability of an advanced handheld LIBS analyzer under optimized conditions. Key goals include measurement of carbon content, recovery rates for alloy elements, detection limits and grade differentiation between low and high carbon stainless steels.
Methodology
Laser induced breakdown spectroscopy was employed with an argon purge to enhance signal quality. Samples were prepared by removing surface contaminants. Multiple burns were performed per sample and averaged to mitigate spot to spot variation. Typical analysis time was ten seconds per measurement.
Instrumentation
The analyzer used features a pulsed laser source, high purity argon flow and spectrometer optimized for handheld operation. The system weighs under three kilograms and provides a real time data display.
Results and Discussion
Accuracy and reproducibility were assessed over sixteen instruments and multiple readings. Average recovery rates for carbon,manganese,chromium,nickel,molybdenum and other elements ranged from 90 to 110 of certified values. Elemental stability was maintained during extended runs at low 0.745 percent and high 23.4 percent chromium concentrations. Detection limits spanned from 65 ppm for vanadium to 1320 ppm for manganese. Carbon readings clearly separated low grade below 0.03 weight percent and high grade stainless steels.
Benefits and Practical Applications
- Rapid in situ analysis of pipes and plates without heavy equipment
- Minimal sample preparation due to nanogram scale ablation
- Real time decision support for material verification and compatibility checks
- High portability for field or shop floor deployment
Future Trends and Opportunities
Advances may include enhanced detection limits through improved optics, expanded spectral libraries, integration of machine learning for automated interpretation and adaptation to a broader range of alloys and material types.
Conclusion
The handheld LIBS analyzer demonstrates high accuracy, precision and stability for stainless steel analysis. It enables fast, reliable alloy characterization in field environments, supporting quality control and safety requirements.
Reference
Thermo Fisher Scientific application note on handheld LIBS analyzer performance characteristics
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