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Analyzing Contact Lens Samples

Applications | 2010 | Thermo Fisher ScientificInstrumentation
X-ray
Industries
Clinical Research
Manufacturer
Thermo Fisher Scientific

Summary

Importance of the Topic


Contact lens surfaces interact directly with the eye, requiring precise control of chemical composition and surface properties to ensure comfort and safety during wear. XPS provides essential insights into elemental makeup, surface coatings, and potential contaminants, underpinning quality assurance and product optimization in ophthalmic applications.

Goals and Study Overview


The primary aim is to demonstrate how the Thermo Scientific K-Alpha XPS system coupled with the Avantage Data System can characterize multiple contact lens samples in a high throughput manner. Key objectives include:
  • Quantitative elemental analysis of lens surfaces
  • Identification of chemical states of coatings and treatments
  • Depth profiling to assess coating thickness and uniformity
  • Implementation of automated batch processing workflows

Methodology


Contact lens samples were subjected to XPS analysis using a turnkey charge compensation system to maintain stable measurement conditions. Wide scan spectra were collected for elemental quantification, while narrow scan regions probed specific chemical states. Low energy (200 eV) argon ions were employed for depth profiling, preserving polymer chemistry and enabling layer-by-layer composition tracing. Automated experiment recipes were configured in the Avantage Data System to standardize sample positioning, data collection, and processing across the batch.

Instrumentation Used


  • Thermo Scientific K-Alpha XPS system
  • Avantage Data System software for experiment control and batch processing
  • Low energy argon ion source for depth profiling

Main Results and Discussion


Survey scans differentiated contaminated and clear lenses, revealing surface element distributions such as Si, P, Cl, Ca, Zn, and Na alongside dominant carbon and oxygen signals. Narrow scan analysis of carbon highlighted distinct chemical states indicative of surface treatments. Depth profiling identified a discrete coating layer, confirming uniformity and revealing compositional changes with depth. The automated workflow produced consistent outputs across multiple samples, demonstrating reliability for routine quality control.

Benefits and Practical Applications


  • Rapid and repeatable characterization of large sample sets
  • Verification of surface treatments and coatings
  • Identification of contaminants impacting lens performance
  • Enhanced throughput for quality control in lens manufacturing

Future Trends and Opportunities


Advances may include integration of in situ monitoring, higher spatial resolution depth profiling, and expanded automation for real-time feedback during manufacturing. Emerging lens materials and novel coating chemistries will drive the need for tailored XPS methodologies and more sophisticated data analytics.

Conclusion


The combination of K-Alpha XPS and the Avantage Data System delivers a robust platform for comprehensive surface analysis of contact lenses. Its automated capabilities streamline batch processing while providing detailed elemental, chemical, and depth profile information critical for product development and quality assurance.

References


  1. Mustonen O, Nunney T. Analyzing Contact Lens Samples. Application Note 51932. Thermo Fisher Scientific; 2010.

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