C400e PFA Concentric Nebulizer for ICP-MS

Technical notes | 2015 | SavillexInstrumentation
Consumables, ICP/MS
Industries
Manufacturer
Savillex

Summary

Importance of the Topic


The development of robust, low-background nebulizers is critical for accurate and reliable inductively coupled plasma mass spectrometry (ICP-MS) analysis. The ability to handle complex matrices with high dissolved solids while maintaining sensitivity and reproducibility makes advanced nebulizer designs key components in environmental, industrial, and research laboratories.

Study Objectives and Overview


This technical note introduces the Savillex C-Flow 400e (C400e) PFA concentric nebulizer, optimized for non-semiconductor ICP-MS applications. It aims to demonstrate how the device combines PFA’s chemical resistance and low metal background with improvements in clogging resistance, ease of maintenance, and cost competitiveness compared to conventional glass nebulizers.

Methodology and Instrumentation


Ultrapure PFA resins are precision-molded into a two-piece body: an outer shell and an inner capillary support. The design maintains a constant internal diameter (ID) through a supported capillary up to the tip, ensuring uniform sample flow and minimal blockage points. Typical operating conditions include:
  • Sample uptake rates: 350–400 µL/min (pumped)
  • Carrier gas flow: 1 L/min Ar
  • Make-up gas flow: 0.12–0.18 L/min Ar
  • ICP-MS instrument equipped with ESI FAST discrete sampling system

Performance testing involved direct comparison with a low-flow glass concentric and a competing PFA concentric nebulizer using a 10 ppb tune solution. Metrics included sensitivity (cps), signal precision (RSD%), oxide formation (CeO/Ce), and doubly charged ion levels (Ce2+/Ce).

Main Results and Discussion


Compared to glass and standard PFA designs, the C400e (C400d variant in tests) achieved higher sensitivity across multiple isotopes (e.g., Li-7: 1.45 × 10^6 cps vs. 1.22–1.36 × 10^6 cps) and lower RSD values (<1.5%). Oxide and doubly charged species remained within acceptable limits (CeO/Ce ~1.17%, Ce2+/Ce ~1.7%). The constant-ID capillary and supported tip significantly improved resistance to salt deposition and particulate clogging, allowing routine handling of >15% total dissolved solids. Backflushing is easily performed without tools, preserving capillary alignment and extending service life.

Benefits and Practical Applications


The Savillex C400e offers:
  • Low elemental background for trace analysis
  • High chemical compatibility, including concentrated acids and organics
  • Enhanced robustness and lifetime through support-guided capillary design
  • Fast washout and reduced downtime via simple backflushing
  • Cost alignment with glass nebulizers despite PFA advantages

These attributes make it ideal for environmental monitoring, pharmaceutical QC, food safety testing, and any high-matrix ICP-MS application.

Future Trends and Potential Uses


Ongoing trends in ICP-MS sample introduction include integration with automated discrete sampling systems, development of even higher TDS tolerance, and adaptation to tandem mass spectrometry or hyphenated techniques (e.g., LC-ICP-MS). The constant-ID, supported-tip concept may extend to other polymer or hybrid materials, driving next-generation nebulizer designs with further improvements in sensitivity and durability.

Conclusion


The Savillex C400e PFA concentric nebulizer successfully merges the chemical inertness and low background of PFA with enhanced clogging resistance, reproducibility, and cost efficiency. Its innovative two-piece molding and supported capillary deliver superior performance for non-semiconductor ICP-MS labs, especially those using ESI FAST systems. A variant (C400d) provides the same benefits for conventional uptake lines.

References


  • Savillex Corporation. Technical Note TN016: C400e PFA Concentric Nebulizer for ICP-MS. January 2015.

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